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Underbody braces, turbos and more!

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PostPosted: Tue Aug 26, 2008 2:25 pm 
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Joined: Tue Mar 25, 2008 1:02 am
Posts: 681
Location: Fontana, CA
First the broken antenna cable
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Tools Needed:
Small 600 degree soldering iron and solder.
Liquid flux for soldering the braid.
Small sizes of heat shrink tubing.
Small heat gun.
Small pliers, cutter, and Xacto knife.
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First cut the cable to get good undamaged ends to work with. Using the Xacto knife roll the cable on a board and gently cut all around the cable to cut the outer insulation. Remove about 1/2 inch of the insulation from each end.

Push the braid back to expose the center wire.

Gently roll the cable and cut the center insulation to expose about 1/10 inch of the center wire.

With your small long nose pliers, bend the center wire into a small hook shape.
Repeat all the above steps on the other end of the wire.

Put a 1 inch piece of heat shrink tubing on one end ( the black piece), and a 1/4 inch piece of heat shrink (the white piece) on the center conductor. Look at the picture to see this.
Hook the two ends together. Gently squeeze the hooks closed and solder them together. Be very careful when soldering this. Be quick so you do not apply to much heat and cause the heat shrink tubing to shrink on the side where you do not want it to be.
Slide the small white heat shrink to cover the cooled solder joint you just made and use the heat gun to shrink the tubing in place.
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Now push the braids back together to cover over the connection you just made. Try make the braid smooth together by GENTLY rolling the cable between your fingers. Carefully solder the braid. A little liquid flux on the braid prior to soldering helps the solder flow and makes it look better.
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Slide the final piece of heat shrink tubing over the braid and shrink it with the heat gun.
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1993 Suzuki Swift 1.3L GA
http://www.pctek4you.webs.com


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