keywords: battery dead dying won't start won't hold charge no charge parasitic chronic voltage power drain door switch problem advisory bulletin FAQ
I'm authoring this FAQ, because this is a rather important issue detailing an otherwise small electrical malfunction that could leave a vehicle stranded due and cause a discharged battery, and no one else seems to have discovered my prior posts on the subject. If an admin could make this sticky that would be nice too.

[EDIT: nevermind, did it myself

]
This is an FAQ based on my contributions to this thread:
http://www.teamswift.net/viewtopic.php?p=42761#42761
On 2003 12 09 Lihtan
wrote:
Quote:
I've been in the last few days having a chronic problem with battery drainage in my own vehicle. After checking for parasitic voltage drains across all the fuse panels (dash and engine compartment) I found no defective circuits, but something was still putting a 12 volt drain on the system. As of yet I haven't actually solved the problem yet, and I'm suspecting either the battery (less than a year old, so probably not) or the alternator (which BTW passes the failure test in my repair manual). I just found this interesting bit of tech info on the internet:
http://www.forparts.com/techsuzuki.htmQuote:
1993 Suzuki Swift - Discharged Battery
In case you encounter a '93 Suzuki Swift (3 door models with VIN#s up to JS2AC35S3N5101623 and 4 door models with VIN#s up to JS2AE35S9N5101362) that have lost their get-up-and-go (repetitively discharged battery), check the door switches that control the dome light prior to changing the alternator. (Bosch Reman. p/n AL4500X, AL4501X) The original design of the switch has a flange which breaks away from the barrel or housing. This causes the switch to remain closed, in turn causing a constant drain on the battery. If you find a suspect or damaged switch, replace it with a late style switch (Suzuki p/n 37670-60A01).
On 2003 12 09 Lihtan
wrote:Quote:
Well I had a chance to test my suspicion about the door switch today. I had an appointment today and didn't have any more time to examine the electrical system. I popped off the rubber cap for the door switch, disconnected the wire, capped the end with some heatshrink, shoved the wire back in and put a few layer of electrical tape over the hole in the door pillar. I jump started my car and crossed my fingers I wouldn't get stranded at my destination.....
As it turns out...
The factory door switch was defective, resulting in a short that would continuously drain the battery.
Since severing the wire from the door switch I've had no further problems with dead batteries. If your battery is always dead, and you've noticed symptoms like not always being notified if the door is ajar or your key is in, I bet you all the karma I have on this board that your door switch is to blame.
On 2003 12 17 Lihtan
wrote:Quote:
Yesterday I had another electrical failure in the car. This time it was the
passenger side door switch!
I shoulda yanked that thing when I fixed the first one...

All is well
for now.....
This problem seems to afflict MK3s, but I also severed the door switches on my MK2 just to be on the safe side.
The door switches govern warnings issued if the door is ajar, if the key is left in the ignition, or if the headlights are left on. The door switches also play a roll in the dome light's "auto" function. Some or all of the above may function sporatically or fail if the door switches are dying. When the doorswitches fail, they cause a dead short to ground which can quickly kill a battery, and burden the alternator when the engine is running. Symptoms to look for are
- trouble idling (low idle, sputtering, stalling)
- dimmer than normal lights
- lower than normal voltage levels (get yourself a voltage gauge)
- difficulty starting
- battery supposedly unresponsive to external charging
- battery responsive to external charging if removed from vehicle
- no parasitic drains present on any fused circuits
- alternator passes diagnostic tests
- not always alerted to "key in", "lights on" events
- false positive alerts for "door ajar" events
- malfunction of domelight
Disabling Your Door Switches:- Remove rubber cap from switch, this may already be cracked or torn with age
- Pry switch out from door sill. The door switches may be a bit troublesome to remove, if you're having trouble it may help to remove the interior trim panels in the rear passenger area, and go at it from the back.
- Remove screw that is holding the wire to the switch
- Insulate end of wire with heatshrink tubing
- Shove wire back into hole
- Cover hole in sill. (a couple of piece of electrical tape will work for now)
Once the door switches are disabled you will no longer have warnings if you leave the headlights on, or the keys in the ignition. I've always seemed to notice if my headlights are on, and I have a habit of making sure I have keys in my hand before I lock *any* door. On the plus side you can now leave your door open when you're parked with the stereo on and not be hassled with that annoying beeping noise.
For those opposed to the idea of loosing your door switches thing about this: This is a convenience item that can leave you stranded and kill your battery. It *did* leave me stranded.

_________________

jaguar,vettes&sprints wrote:
...can you inlighten me about lihtan's
( miracle pour hole)
maybe a picture Thanks
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