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http://www.teamswift.net/

Swift GTi common maintenance/troubleshooting PDF/JPEG files
http://www.teamswift.net/viewtopic.php?f=4&t=5040
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Author:  Lihtan [ Sat Nov 29, 2003 3:06 am ]
Post subject:  Swift GTi common maintenance/troubleshooting PDF/JPEG files

Update Nov 2006
This thread is a relic from the early days when Teamswift exclusively catered to Swift GTis. Issues with file hosting have now been resolved. I will be preserving the information in this thread due to massive linking this thread has received over the years. Information for non-GTi vehicles can be found in their own specific forum sections. Any future information will also be added to those sections as well.

Update Apr 22 2007
This thread has now been moved to the GTi section. To keep this from getting clutter, I've also separted all extra comments that were once in here into a separate support thread. If you're having problems with the files here or have other comments or concerns please direct it to the following thread:
http://www.teamswift.net/viewtopic.php?t=31759

Update Apr 29 2007
I just ran across some wiring diagrams that were originally on the GTicouple website, but were never hosted here because they were too large to uploaded as attachments. There here now that we have proper FTP server for larger files.

Update Sept 18 2013
A number of images in this thread had broken links, and in some cases the files were missing completely since the last server migration. Links have all been fixed, and replacement images have been uploaded to replace the lost files. If any links are dead in the future, please PM me so I can fix it.



Swift GTi PDF files originally from the long-dead GTicouple website:

Full vehicle wiring diagram, 1989 M/T (TIFF):
http://www.teamswift.net/Lihtan/gti/89-GTI-Wiring-Diagram-G4.tif

Full vehicle wiring diagram, 1990 M/T Canadian market (PDF):
http://www.teamswift.net/Lihtan/gti/90-GT-MT-schematic.pdf

Full vehicle wiring diagram, 1991 A/T Canadian market (PDF):
http://www.teamswift.net/Lihtan/gti/91GTAutomaticCDN.pdf



Canadian Daytime Running Light (DRL) system:
http://www.teamswift.net/Lihtan/gti/DRL.pdf

ECU circuit inspection (includes pinout, and correct voltage levels):
http://www.teamswift.net/Lihtan/gti/ECM-Coupler.pdf

Ignition circuit diagram:
http://www.teamswift.net/Lihtan/gti/Ignition.pdf

Fusebox circuit diagram (also includes fuse position legend):
http://www.teamswift.net/Lihtan/gti/junction-fuse-block.pdf

Idle Speed Control (ISC) solenoid check:
http://www.teamswift.net/Lihtan/gti/Solenoid-Valve.pdf

Location of timing marks:
http://www.teamswift.net/Lihtan/gti/timing01.pdf

Allowable range of camshaft movement with timing belt removed:
http://www.teamswift.net/Lihtan/gti/timing02.pdf

Throttle Position Sensor (TPS) check and adjustment:
http://www.teamswift.net/Lihtan/gti/tpsadjustment.pdf*

Warning buzzer operation and circuit diagram:
http://www.teamswift.net/Lihtan/gti/warning-buzzer.pdf**

*In the original factory service manual, the resistance between pins C - B is stated as being 0 - 500 Ω (ohms). This was later revised in TSB # TS4-1606082 to 0 - 2000 Ω (ohms)
** This data has textual errors corrected in a later Suzuki TSB (not currently online)

EDIT Mar 07: fixed links, oops.

Author:  Lihtan [ Sat Nov 29, 2003 3:11 am ]
Post subject:  part 3

Update Nov 2006:
These links are now duplicates of ones at the top of the thread. When these were first uploaded as attachments, there was a limit to four attachments per post, resulting in multiple posts. Due to this post being previously linked to, I've ensured it still links to the same information it originally contained.


Idle speed control (ISC) solenoid valve diagnostic:
http://www.teamswift.net/Lihtan/gti/Solenoid-Valve.pdf

Timing belt position, index mark locations:
http://www.teamswift.net/Lihtan/gti/timing01.pdf

Turning range for crankshaft, camshafts:
http://www.teamswift.net/Lihtan/gti/timing02.pdf

Adjusting throttle position (TPS) sensor:*
http://www.teamswift.net/Lihtan/gti/tpsadjustment.pdf

* Regarding TPS adjustments, according to Suzuki TSB # TS4-1606082
TPS impedance should read 0 - 2 K Ω (ohms) during idle.

EDIT Mar 07: fixed links, oops


Link to this post:
http://www.teamswift.net/viewtopic.php?p=41602#41602

Author:  Lihtan [ Sat Nov 29, 2003 3:13 am ]
Post subject: 

That's all of them. Enjoy! :D

I plan to add comments soon to the files as well.

Author:  Lihtan [ Sat Dec 11, 2004 3:02 am ]
Post subject: 

How to adjust your base timing (and test your ignition ignitor):
image_id: 2864
click for full image


How to adjust the duty cycle on the IAC:
image_id: 23355
page 1 click for full image

image_id: 23356
page 1 click for full image

EDIT Sept 2013 fixed image links, and uploaded new images to replace missing files

Author:  Lihtan [ Wed Mar 09, 2005 10:09 am ]
Post subject: 

I just ran into a stash of various servicing procedures and tech info. Here's some more documents for everyone.


A/C compressor refridgerant oil checking
http://www.teamswift.net/Lihtan/gti/tech/AC%20Compressor%20Refrigerant%20Oil%20Checking.pdf

A/C compressor servicing
http://www.teamswift.net/Lihtan/gti/tech/1989%20AC%20Compressor%20Servicing.pdf

A/C system general servicing
http://www.teamswift.net/Lihtan/gti/tech/AC%20System%20General%20Servicing.pdf

A/C system specifications
http://www.teamswift.net/Lihtan/gti/tech/AC%20System%20Specifications.pdf

Author:  Lihtan [ Wed Mar 09, 2005 10:22 am ]
Post subject: 

A/C clutch disassembly
http://www.teamswift.net/Lihtan/gti/tech/AC%20Clutch%20Disassembly.pdf

A/C compressor servicing (various types)
http://www.teamswift.net/Lihtan/gti/tech/AC%20Compressor%20Servicing.pdf

Alternator and Regulator servicing
http://www.teamswift.net/Lihtan/gti/tech/Alternators%20and%20Regulators.pdf

Brake system servicing
http://www.teamswift.net/Lihtan/gti/tech/Brake%20System%20Servicing.pdf

Author:  Lihtan [ Wed Mar 09, 2005 10:31 am ]
Post subject: 

Drive shaft servicing
http://www.teamswift.net/Lihtan/gti/tech/Drive%20Axles.pdf

Electrical component locator (1.3 L TBI)
http://www.teamswift.net/Lihtan/gti/tech/Electrical%20Component%20Locator%201.3L%20TBI.pdf

G16 engine servicing
http://www.teamswift.net/Lihtan/gti/tech/Engine%201.6L%20%28Esteem%20G16%29.pdf

Radiator fan servicing
http://www.teamswift.net/Lihtan/gti/tech/Engine%20Cooling.pdf

Author:  Lihtan [ Wed Mar 09, 2005 10:43 am ]
Post subject: 

Fuse box locations, and fuse/circuit info
http://www.teamswift.net/Lihtan/gti/tech/Fuses%20and%20Circuit%20Breakers.pdf

G13 engine adjustments
http://www.teamswift.net/Lihtan/gti/tech/G13%20Engine%20Adjustments.pdf

MK3 instrument cluster testing and wiring diagram
http://www.teamswift.net/Lihtan/gti/tech/MK3%20Instrument%20Panel%20Testing.pdf

Power mirror testing and wiring diagram
http://www.teamswift.net/Lihtan/gti/tech/Power%20Mirrors.pdf

Author:  Lihtan [ Wed Mar 09, 2005 10:53 am ]
Post subject: 

Starter servicing
http://www.teamswift.net/Lihtan/gti/tech/Starter.pdf

Ignition and combo switch servicing
http://www.teamswift.net/Lihtan/gti/tech/Steering%20Column%20Switches.pdf

Steering column servicing
http://www.teamswift.net/Lihtan/gti/tech/Steering%20Columns.pdf

Steering rack servicing
http://www.teamswift.net/Lihtan/gti/tech/Steering%20Manual%20Rack%20and%20Pinion.pdf

Author:  Lihtan [ Wed Mar 09, 2005 10:58 am ]
Post subject: 

Front suspension servicing
http://www.teamswift.net/Lihtan/gti/tech/Suspension%20Front.pdf

Rear suspension servicing
http://www.teamswift.net/Lihtan/gti/tech/Suspension%20Rear.pdf

Automatic transmission removal
http://www.teamswift.net/Lihtan/gti/tech/Transmission%20Removal%20and%20Installation%20AT.pdf

Automatic transmission adjustments
http://www.teamswift.net/Lihtan/gti/tech/Transmission%20Servicing%20AT.pdf

Author:  Lihtan [ Wed Mar 09, 2005 11:03 am ]
Post subject: 

Wheel alignment specifications
http://www.teamswift.net/Lihtan/gti/tech/Wheel%20Alignment%20Specifications.pdf

Wiper/washer testing and wiring diagram
http://www.teamswift.net/Lihtan/gti/tech/Wiper%20-%20Washer%20Systems.pdf

Wiring diagrams
http://www.teamswift.net/Lihtan/gti/tech/Wiring%20Diagrams.pdf

Author:  Lihtan [ Mon May 16, 2005 7:36 am ]
Post subject: 

The entire manual transmission section from the Suzuki Swift factory service manual is now available here:
http://www.teamswift.net/viewtopic.php?p=110462#110462

Author:  Lihtan [ Mon Jun 13, 2005 9:33 am ]
Post subject: 

TPS Tech: functional explanation of the TPS sensor mechanism, and diagnostic flowcharts for codes 21 & 22. Combine this data with previous TPS calibration info (above) for a full TPS diagnostic suite.

TPS Operation
image_id: 4461
click for full image

Code 21 TPS Diagnostic
image_id: 4462
click for full image

Code 22 TPS Diagnostic
image_id: 23358
click for full image





MAF Tech: MAF sensor principle of operation, bench testing, diagnostic flowcharts for codes 33 & 34.

MAF Operation
image_id: 23357
click for full image

MAF testing
image_id: 4465
click for full image

Code 33 MAF Diagnostic
image_id: 4466
click for full image

Code 34 MAF Diagnostic
image_id: 23359
click for full image


EDIT Sept 2013 fixed image links, and uploaded new images to replace missing files

Author:  Lihtan [ Sun Jul 31, 2005 4:57 pm ]
Post subject:  suspension and steering torque specs

Front suspension torque specs
image_id: 23360
click for full image

image_id: 23361
click for full image



Rear suspension torque specs
image_id: 23362
click for full image



Steering torque specs
image_id: 4934
click for full image



EDIT Sept 2013 fixed image links, and uploaded new images to replace missing files

Author:  Lihtan [ Sun Apr 22, 2007 10:01 am ]
Post subject: 

1992 Suzuki Swift Supplementary Service Manual:

Section 3C Steering Wheel and Column 3C-1 contents
Image
click for full image

Section 3C Steering Wheel and Column 3C-2 general description
Image
click for full image

Section 3C Steering Wheel and Column 3C-3 on car service remove and install steering wheel (for GT model)
Image
click for full image

Section 3C Steering Wheel and Column 3C-4 on car service remove and install steering wheel con't
Image
click for full image

Section 3C Steering Wheel and Column 3C-5 checking steering column for accident damage
Image
click for full image

Section 6A Engine Mechanical (for GT model) 6A-1 contents
Image
click for full image

Section 6A Engine Mechanical 6A-2 camshaft timing belt pulley, engine mounting
Image
click for full image

Section 6A Engine Mechanical 6A-3 special tool
Image
click for full image

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